Double Deep Pallet Rack

Ideal storage system for companies that have a limited range of products in large numbers, i.e. medium number of SKUs, distributed in medium or high volumes. Employs ‘Last In First Out’ (LIFO) principle.

Ideal If...

  • You distribute your product in high volume
  • You have a lot of pallets quantity of the same product category.
  • Your product has medium to long shelf-life

Do some of these points match your needs?

Contact Number

Tel: +(6)03-5121 8266 | Fax: +(6)03-5121 0266

Email

nutech1@nutechmalaysia.com

Talk to us

 

HOW IT WORKS

Double Deep Pallet Rack system is a variation on Selective Pallet Rack system and is best understood in comparison to it. Selective Pallet Racking, two single rows of pallet racks are placed back-to-back. But in Double Deep Racking, four single rows of pallet racks are placed back-to-back. This arrangement limits immediate accessibility to only the two aisle facing pallet rows.

However, this racking system increases storage capacity up to 30% and still maintains a lower cost. It is an excellent method of increasing storage capacity of when alternative storage rack systems such as the Drive-in Rack are not possible.

Illustration of Double Deep Rack System.
Nutech Double Deep Racking fully implemented in one of our customer warehouse.

 

Double Deep Rack System illustration in a warehouse. 

 

NUTECH Double Deep Racking 6 pallets high fully implemented.

It is important to note that the Double Deep racking system requires the use of a special reach truck or an attachment fitted to the standard reach truck. Best Suited For: SKU's with several pallets of inventory that are not highly perishable and do not require FIFO inventory rotation.

Image of Nutech Double Deep Rack System and Double Deep Reach Truck.
Image of Pantographic Reach Truck shows that the special reach truck is design to access two deep.

 

Warehouse workers begins to store their palletized goods into NUTECH Double Deep Rack.

 

Double Deep Rack requires the use of special material handling, often fitted with a pantograph mechanism specially designed to reach the second deep pallet location.

Image shows the comparison between single deep pallet and double deep pallet.

 The illustration above shows a much higher storage capacity with Double Deep Racking compared to Selective Pallet Racking. 

 

Advantages of Double Deep Rack

A cost-saving alternative

A cost-saving alternative | Eliminates unneeded aisles and releases storage space, increasing floor space utilization by 55%. Thus, saving the cost to rent or buy new warehouse.

Higher storage density

Increases storage capacity up to 30-40% compared to selective pallet racking.

Easily reconfigured

Shelf levels can be easily reconfigured or adjusted according to future needs.

 
 
 
  1. Frame
  2. Beam
  3. Base Plate
  4. Levelling Plate
  5. Row Spacer
  6. Pallet Support Bar
  7. Drum Support
  8. Pallet Foot Support
  9. Pick Up & Deposit Station
  10. Safety Mesh
  11. Upright Protector
  12. Frame Protector
  13. Wooden or Metal Shelving
  14. Shelf Support
  15. Fork Spacer
  16. Sectional Shelf
  17. Splice Plate
 

Components and Options

Frame

  • 1.6mm, 1.8mm, 2.0mm thick
  • N60, N90, N115
  • Epoxy coated or Galvanized frame

The Details

Nutech selective pallet racking is made with the same frames as our well established pallet racking system. It is fully screwed in place and particularly well suited to heavy loads. At the top end, the frames are connected to each other with struts in side-to-side and in front-to-back direction. Additionally, the uprights of each frame are linked to each other by horizontal and diagonal struts to ensure that all parts of the frame are solidly connected to provide excellent rigidity.

Hook-in Beam

  • Rapid assembly
  • Adjustable height
  • For heavy-duty applications

The Details

Rapid assembly thanks to a straightforward boltless system: The 3 or 4 hooks of the bracket perfectly slot into the upright perforations. Unintentional lifting is prevented by a safety pin which is secured against dropping out by a 90' turn. The hooked bracket is also designed to hold heavy loads and its height can be adjusted in 75mm intervals.

Pallet Support Bar

  • Heavy duty, welded cuff design
  • Easy installation, drops in place
  • Epoxy powder coated

The Details

The pallet support bars provide additional safety and security under your pallet when installed in pallet racking system. Reduce load times because they give forklift driver confidence in loading pal

Frame Protector

  • Protects the frame from damage
  • Epoxy coated 

The Details

The frame protector is placed at the further end of a row to protect the frame from damage or collision with material handling equipment. 

Inquiry Me

Do you need more information on our products and services? Send us an inquiry and our storage expert will contact you immediately!

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